CONGEAL MEANS TO COOL UNDER PRESSURE.
Hand / Foot Impulse Sealers
The hand or foot sealer is a manual sealer. What this means is that the congeal step or dwell step needs to be added into your sealing process to make a proper seal. Hold the jaw down for a couple of seconds after the timer light has gone off to set the seal. This will ensure a proper seal and will also allow the sealer to cool down before the next seal. This will ensure longevity of the heating elements.
Auto Impulse Sealers
We recommend the congeal (cooling) setting to be at least 2x greater than the heat setting. This will ensure that the seal has ample opportunity to set and cool under pressure. This will also allow the heating element to cool as well. The most important step for the longevity of auto sealers is having the appropriate congealing time. Most customers skip the congeal setting in order to get a higher ppm (packages per minute) but this will only lead to problems – broken element and PC Board.
Posted in Best Practices for Dealers, Double Impulse Sealer, Hand Sealer, Impulse Sealer, Maintenance, Troubleshooting
Tagged Auto Sealer, congeal, Double Impulse Sealer, Hand Sealer, Heat Sealer, impulse, Impulse Sealers, maintenance, Sealer Sales, troubleshooting
You have helped us reach over 1 million views on our channel!! Our YouTube channel provides a wealth of resources to assist you with your customers.
For those of you who have not checked out our channel, check it out!
- Over 100 video demonstrations of our sealing equipment
- Instructional videos on how to use the most basic hand sealer to band sealer maintenance
Visit our channel at https://www.youtube.com/user/sealersales and click Subscribe in the upper right hand corner. We continue to add videos to our channel so subscribing will allow you to stay up to date with our latest videos.
Posted in Band Sealer, Impulse Sealer, Instruction, Uncategorized
Tagged Band Sealer, band sealer maintenance, Hand Sealer, Hand Sealer w/ sliding cutter, Hand Sealer with Cutter, I-Bar, Sealer Sales, shrink wrapping, Videos, YouTube
We are introducing our new WNC2-Series Foot Sealers which is a pneumatically operated foot sealer for better sealing quality. Each sealer is custom made to fit to your specification.
WNC-Series Foot Sealer – Pneumatically Operated for Better Sealing Quality
- Available in any length – 12″, 18″, 24″, up to 40″
- Single or double impulse sealing
- 2.7mm, 5mm, or 10mm sealing width
- Open back frame allowing front-to-back pass thru capabilities
- Foot pedal cycle activation
- Work table included
- Pneumatically operated – quieter than automatic sealers
- Better sealing pressure vs. manual sealers
- External compressor not included – air usage requirements – 100PSI (3-5CFM)
Our WNC2-Series of pneumatic foot sealers are all custom tailored units to you. Provide us with the following specifications:
- Sealing Length
- Sealing Width
- Single or Double Impulse Sealing
Sealing and congealing time are regulated and sealing pressure is consistent every time.
Take a look at some of the units that are available for the medical market.
KF-210HC – 10mm Hand Sealer w/ Sliding Cutter
Make your own poly bags with our hand sealer with sliding cutter (Model: KF-210HC). The sealer can also be used for non medical packaging as well. The unit is an 8″ hand sealer with a 10mm wide serrated seal line. Sealer is portable. Matching optional film roller is also available.
D-3010HCA – 13″ Table Top Medical Sealer
Excellent unit for sealing sterile bag & tubing. The 10mm wide seal width provides excellent protection. Sealing and cooling times can be preset with a digital control panel. Unit is also equipped with a counting timer to keep track of packages sealed.
For your stand up pouches, we suggest using either a 5mm impulse sealer or a direct heat sealer (constant heat sealer). We offer a variety of equipment at various price points and all the sealers listed here will work with your pouches…choose based on the width of your stand up pouch.
Download our stand up pouch sealer recommendation guide.
…for your most basic needs…
If you are just starting out your production and looking to seal sample sizes, these options will work the best. Affordable and easy to use with very few moving parts.
FS-205 / FS-305
easy to use / 8” and 12” lengths
seal width – 5mm (0.20”)
6” jaw / 2 temp settings
seal width – 15mm (0.59”)
….for quicker sealing
These two options (THS & W-300DAT) utilize a foot switch for faster production. (Hands get mighty tired after a full day of sealing).
THS-200 / THS-300 / THS-400
foot switch activated / 8”, 12”, and 16” seal width – 15mm (0.59”)
table-top model / foot switch activated
seal width – 15mm (0.59”)
….fastest production volumes…
Band Sealer – Our fastest option yet! Simply place your bag on the conveyor. Adjustable temperature and speeds available.
ertical continuous band sealer seal width – 8mm (0.31”) 15mm option
Posted in Bags & FIlm, Band Sealer, Direct Heat Sealer, Hand Sealer, Impulse Sealer, Instruction
Tagged Band Sealer, Constant heat sealer, Direct Heat Sealers, Hand Sealer, Impulse Sealers, Instruction, Sealer Sales, sealing stand up pouches, stand up pouches
We now stock the WN-1500H which can seal material up to 59″ long. The sealer is part of our dependable W-Series long hand sealer line and offers the same great quality you come to expect from our W-Series.
- Longer seal length for specialized needs
- Heavy duty construction
- No warm up time
- Cutter unit available via special order
Check out our latest video on using an I-Bar Sealer for shrink wrapping. An I-Bar sealer allows you to make professional looking packages in seconds with no mess or fuss!
Maintenance is KEY to a long lasting impulse sealer. Regular maintenance of your impulse sealer will ensure the longevity of your sealer. After using between 1,000-5,000 seals, it is normal for the heating element (wire) to break . The number is dependent on your timer setting and will vary from user to user. Regularly replacing your sealer’s heating wire, PTFE adhesive (sticky brown protective skin under the element), and the PTFE cover (brown protective skin over the element) is essential for your sealer’s health and well-being.
Take a look at our instructional video on how to change out your heating element and insulation pieces.
Posted in Hand Sealer, Impulse Sealer, Instruction, Maintenance
Tagged Hand Sealer, Heat Sealer, Heating Element, how to fix a sealer, Impulse Sealers, Instruction, maintenance, PTFE Adhesive, PTFE Cover, Replacement Kits, Sealer Sales
What is Judy’s favorite sealer? Her go-to suggestion when customers call and ask for help? The KS-FS Automatic Foot Sealer Why we ask?
- Best of both worlds! A foot sealer with automatic function leaving your hands free to hold both bags
- Heavy duty solenoid allows for the strongest beautiful 5mm seal
- Digital display of your sealing and cool settings