Category Archives: Hand Sealer

Sealer Sales Gives Back

SanJoseU_blogpost_header

Sealer Sales recently made a donation of hand impulse sealers (FS-200 and FSC-220) and stand up pouches to the Industrial Engineering department at San Jose State University to assist with their annual class project.

Every spring undergraduate students take Industrial and Systems Engineering 120, a work measurement/work design class where they repeatedly design, test, build and then use a work station for making trail mix for on-campus food pantries.

In ISE 120, the students analyze every hand movement redesigning to increase safety while decreasing cycle time.  Each year, the class distributes over 1,200 bags of trail mix (500+lbs) to the 11 on-campus food pantries.  Read more about the trail mix project here.

SanJoseU_blogpost_body

The students provided us with a summary of best practices which we found useful to share here:

  • The sealer was simple and practical to use. Our group had no prior experience in using a sealer, but we managed to utilize it effectively.  It was easy to use and safe.
    We recommend our hand impulse sealers to nearly anyone starting out a project where they need to seal plastic bags.  As the San Jose State University students have summarized, the sealer is simple and easy to use.
  • The best practice the participants learned in using the impulse sealers were to always keep an eye on the light and to ensure to count to four seconds after the light turned green.
    Congealing is the process of allowing the seal to cool under pressure. This allows the seal to set and cool providing the best quality seal.  Read more here:  https://sealers101.com/2012/01/25/impulse-sealers-how-to-achieve-the-best-seal/
  • Using a higher setting than normal for the small sandwich bags for food donations.
    Different materials will require different timer settings. Previously, the students were packaging their trail mix in sandwich bags which is a much thinner bag compared to our stand up pouches (4mil).  Adjusting for different materials is important when using a hand impulse sealer.  We always recommend using the lowest timer setting that will seal your material.
  • An important aspect of using the impulse sealers was to be patient and let the device do its job. Making sure to properly seal the bag involved a bit of practice trials, but once the team was comfortable using the machine it worked very well.  Ensuring we had a proper seal was vital for this experiment because the project involved sealing food and without a device like the impulse sealer the product wouldn’t be airtight and ready for distribution.

Sealer Sales is committed to serving educational and charitable organizations and we are very excited to be able to assist with this project.  To see more pictures of the project, click here.

Sealers for the Medical Industry

Blog-Header_Medical Sealers

The use of pouches for medical devices and implantable packaging is growing. Much of this growth can be attributed to pouch strength, puncture resistance, and barrier protection. Pouches will be the container of choice for medical devices and supplies.

We carry a variety of sealers which are ideally suited for the medical and pharmaceutical industry.

 If you do not see what you are looking for please contact us for further information.

 

HRS-255 (1)_1000x1000_Grey_new_v2

Our newest addition to our band sealer family is the HRS-255 rotary band sealer. Our newest addition to our band sealer family is the HRS-255 rotary band sealer. This sealer is ideal for sealing paper-plastic packages such as tyvek, foil, or other hermetic materials typically used for packaging medical instruments or disposable devices such as IV bags, suture kits, medical draping, bandages, gauge and other sterile products.

 

Sealer Logo_D-3010HCA

D-3010HCA is an impulse sealer designed specifically for sealing sterile bag and tubing. The 10mm wide sealing seam provides the best protection and prevents bacteria from penetrating into sterile packs. The sealing and cooling time can be preset with the digital control panel to guarantee consistent and safe sealing. The sealer is also equipped with a cutting device and roll dispenser to make and cut pouches easily. The D-3010HCA sealer is also equipped with a counting timer. Design is compact to suit any medical, dental, veterinary, or laboratory with a limited amount of space.

Sealer Logo_Tube Sealer
Our UHSS-8  seals up to 3,500 tubes per day! Ideal for laboratories, research facilities, R&D, and quality control groups.  Unit is economical, safe and very easy to use.  The tube sealers can be used on all polyethylene, and laminated tubes.  Sealers are equipped with a stainless steel shelf with height gauges to allow for easy changeover of various height tubes.  Included is a custom tray made for your tubes (sample tube required for fabrication).  Remember: When you order, please also send a sample tube if you want a custom tray fabricated for your tube.
Sealer Logo_AVN-20
Retractable Nozzle vacuum sealers are the most versatile among the three types of vacuum sealers we carry. Ideal for vacuum/gas flush packaging. This type of vacuum sealer requires a compressor to operate, but some sealers are internally equipped for the convenience of the user. We carry vacuum sealers with sealing widths from 11″ to 50″ to cover a variety of applications. Many options such as stainless steel, double sealing jaws, single or double retractable nozzles, analog or digital controls, pneumatic or built in air compressor are available to suit the needs of the operator.

Ideal Sealers for the Medical / Dental Market

Take a look at some of the units that are available for the medical / dental market.  We will be demonstrating these units and more at PACK EXPO in Chicago.  Click on the icon below for free registration

banner-1

KF-210HC – 10mm Hand Sealer w/ Sliding Cutter

Make your own poly bags with our hand sealer with sliding cutter (Model: KF-210HC).  The sealer can also be used for non medical packaging as well.  The unit is an 8″ hand sealer with a 10mm wide serrated seal line.  Sealer is portable.  Matching optional film roller is also available.

kf-210hc-2_small

 

 

KF-210HC Seal Example_Small

 

D-3010HCA – 13″ Table Top Medical Sealer

Excellent unit for sealing sterile bag & tubing.  The 10mm wide seal width provides excellent protection.  Sealing and cooling times can be preset with a digital control panel.  Unit is also equipped with a counting timer to keep track of packages sealed.

D-3010HCA_2D-3010HCA_5

 

D-3010HCA_4

 

 

Best Practice: What the Heck Does Congeal Mean?

CONGEAL MEANS TO COOL UNDER PRESSURE.

Document-2-page001

Hand / Foot Impulse Sealers
The hand or foot sealer is a manual sealer. What this means is that the congeal step or dwell step needs to be added into your sealing process to make a proper seal.    Hold the jaw down for a couple of seconds after the timer light has gone off to set the seal.  This will ensure a proper seal and will also allow the sealer to cool down before the next seal.  This will ensure longevity of the heating elements.

Auto Impulse Sealers
We recommend the congeal (cooling) setting to be at least 2x greater than the heat setting.  This will ensure that the seal has ample opportunity to set and cool under pressure.  This will also allow the heating element to cool as well.  The most important step for the longevity of auto sealers is having the appropriate congealing time.  Most customers skip the congeal setting in order to get a higher ppm (packages per minute) but this will only lead to problems – broken element and PC Board.

Refresher Course: How to Use a Heat Sealer

Getting Started - Heat Sealer

How to Choose a Sealer

We’ve created a quick and easy way to determine what sealer works best for your customer based on  your customer’s bag type and material thickness.  Remember:  You are always welcome to call us with your customer’s bag information and we can help you determine what sealer works best!

Information Only - How to Choose a Sealer

PRODUCT OF THE MONTH: Hand Sealers for the Medical Market

Take a look at some of the units that are available for the medical market.

KF-210HC – 10mm Hand Sealer w/ Sliding Cutter

Make your own poly bags with our hand sealer with sliding cutter (Model: KF-210HC).  The sealer can also be used for non medical packaging as well.  The unit is an 8″ hand sealer with a 10mm wide serrated seal line.  Sealer is portable.  Matching optional film roller is also available.

KF-210HC_rev

 

 

KF-210HC Seal Example_Small

 

D-3010HCA – 13″ Table Top Medical Sealer

Excellent unit for sealing sterile bag & tubing.  The 10mm wide seal width provides excellent protection.  Sealing and cooling times can be preset with a digital control panel.  Unit is also equipped with a counting timer to keep track of packages sealed.

D-3010HCA_2D-3010HCA_5

 

D-3010HCA_4

 

Distributor Highlight: ABC Office

Sealer Sales has a network of over 100 distributors in North America  and we would like to highlight ABC Office which has a dominant online presence in office and business products and now packaging equipment as well!

abc_logo1

ABC Office provides fast, low-cost shipping options to most customers in the 48 contiguous states. (ABC also ships to Hawaii, Alaska, and several foreign countries.).  ABC’s large warehouse ensures an ample supply of products so that customers receive orders in the shortest amount of time possible.

We are impressed with the quality of service ABC Office offers to its customers from their lightning speed response to customer queries to their generous return policy.  ABC Office also provides a library of resources to their customers from a blog of new equipment to office equipment faqs.

Searching for our newest Impresse FRM-1010 band sealer?
Talk to the folks at ABC Office!

FRM-1010I_v2

Searching for a sealer to seal extra long lengths?
Talk to the folks at ABC Office!
WHLH_small_cutter

 

 

Stand Up Pouches…what sealers should I choose?

Stand-Up-Bags_Group_Clear

For your stand up pouches, we suggest using either a 5mm impulse sealer or a direct heat sealer (constant heat sealer).  We offer a variety of equipment at various price points and all the sealers listed here will work with your pouches…choose based on the width of your stand up pouch.

Download our stand up pouch sealer recommendation guide.

…for your most basic needs…

If you are just starting out your production and looking to seal sample sizes, these options will work the best.  Affordable and easy to use with very few moving parts.

FS-200 FS-300_revised

FS-205 / FS-305
easy to use / 8” and 12” lengths
seal width – 5mm (0.20”)

KF-150CST 6” jaw / 2 temp settings seal width – 15mm (0.59”)

KF-150CST
6” jaw / 2 temp settings
seal width – 15mm (0.59”)

….for quicker sealing

These two options (THS & W-300DAT) utilize a foot switch for faster production. (Hands get mighty tired after a full day of sealing).

THS-200 / THS-300 / THS-400 foot switch activated / 8”, 12”, and 16” seal width – 15mm (0.59”)

THS-200 / THS-300 / THS-400
foot switch activated / 8”, 12”, and 16” seal width – 15mm (0.59”)

W-300DAT table-top model / foot switch activated seal width – 15mm (0.59”)

W-300DAT
table-top model / foot switch activated
seal width – 15mm (0.59”)

….fastest production volumes…

Band Sealer – Our fastest option yet!  Simply place your bag on the conveyor.  Adjustable temperature and speeds available.

ertical continuous band sealer seal width – 8mm (0.31”) 15mm option

ertical continuous band sealer seal width – 8mm (0.31”) 15mm option

Maintenance – How to change the Heating Element and PTFE Cover/Adhesive on your Hand Sealer

Maintenance is KEY to a long lasting impulse sealer.  Regular maintenance of your impulse sealer will ensure the longevity of your sealer.  After using between 1,000-5,000 seals, it is normal for the heating element (wire) to break .  The number is dependent on your timer setting and will vary from user to user.  Regularly replacing your sealer’s heating wire, PTFE adhesive (sticky brown protective skin under the element), and the PTFE cover (brown protective skin over the element) is essential for your sealer’s health and well-being.

Take a look at our instructional video on how to change out your heating element and insulation pieces.